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1. How we can secure a proper forklift truck
2. How to manage the forklift trucks
3. How to use the forklift properly
4. How to call for a service
5. How a forklift is composed and constructed
6. How to charge and maintain the batteries
7.How to conduct the equivalent charging with the battery?
8. Why the utility life of battery is getting shortened?
1. How we can secure a proper forklift truck

a. Double confirm the specification, basic function and working environments that to be required. Refer to the current facilities for what you do need. The appendix functions can be for your reference only.
b. Consult deeply with the market situation through the comparison between the manufacturers and suppliers for the true story. Please note that the Dealership of any European or American well-known brands may be altered suddenly.
c. Be care for with the throat-cutting competition in price only. Make sure of the practicality and economy with your future forklift trucks.


2. How to manage the forklift trucks

a. Keep firmly the original delivery records.
b. Make sure that The Warranty certificate, Operation Manual, and Parts Manual are available.
c. Try best to secure the Driving License for each of the operators.
d. Held the in-periodically education trainings.
e. Have the using records, checking records, maintenance records and the records of Calling for service/repairs.
f. Checking the costs of usage and maintenance periodically.
g. Emergency Calling System.

 


3. How to use the forklift properly
a. Totally follow the operation manual by the original manufacturer.
b. Make sure that all the safety operation are in conformity with the laws and regulation of local authority.
c. Getting familiar with the detailed function of each part of the forklift.
d. The periodical checking and maintenance must be conducted.

4. How to call for a service?

a. To inform your superior of the trouble as the first step.
b. To inform the manufacturer of the trouble in details by writing Fax message.
c. Make sure the time when the service can be available.
d. Some proper activities must be conducted in time to against any further damage that may arise.


5. How a forklift is composed and constructed?


Basic elements: Controllers + Motor (Traction+Lifting+Steering) + Frame + Mast & Forks.

D.C. Battery: 2V (Voltage) as the basic unit cell. 12V and 24V are for light facilities; 36V and 48V are for medium duty use; 72V and 80V are for heavy duty purposes.

The connection between each cell must be conducted by welding method.
Or the short of the circuit, burning and even explosion may happen if the lead bridges are not connected by welding method.

Automatic Charging: The capacity used normally ?AH ¡̉ 5 = ¡HA

Please note that insufficient or over charging may cause the damage to the battery.

The complete set of battery is also equipped with Charging Indicator and the basic function of equivalent charging.


6. How to charge and maintain the batteries
Under the situation of normal charge and discharge, a quality set of batteries can be for 4 ~ 5 years of life. Adding the distilled water is necessary as the water may be vapored up after each time of charging. Whilst, the over water level may cause the electrolyte spilled out and affect the utility lift of the batteries.
Before each time of charging, please make sure that the connector is well connected with the battery set, then turn on the switch of the charger. And vice versa after the charging.
However, the lower voltage, current leap or insufficient charging may happen during the charging process. Please check with the indicators and value as shown on the charger, then inform the service engineer of the story.
Please have the battery charged 1 ~ 2 times every month, in the case that the battery set is not for use.

7. How to conduct the equivalent charging with the battery?
A equivalent charging is necessary and compulsory after some period time of Charging and discharging, which will cause a big difference in voltage with each individual cell of battery.

8. Why the utility life of battery is getting shortened?
It is normal that the aging phenominum may happen to the battery even though the battery is used under normal situation. The Recovery can be conducted to recover the function back and up to 80% level. We must be very careful in using the battery in order not only just to prolong the utility life, but to safeguard the global environments.

JAPAN SINKOBE CO., LTD.  
Office : No.11~8~1202, 3~Chome, Minato, Chuo~Ku
  TEL : (03)-5542-7388(REP.) FAX : (03)-5542-7389
WebSite : www.sinkobe.com
E-Mai l: sales@sinkobe.com
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